Excellence in the Engineering, Procurement & Construction
Excellence in the Engineering, Procurement & Construction
Excellence in the Engineering, Procurement & Construction
Excellence in the Engineering, Procurement & Construction
LEADS Petronet is a leader in providing comprehensive anti-corrosive and protective coating services for a wide range of industrial sectors, including Onshore and Offshore Oil and Gas, Marine, Industrial, Infrastructure, and Construction. With over 25 years of industry experience, we are renowned for delivering high-quality solutions in blasting, coating, and painting. Our internationally certified team ensures adherence to the highest standards of quality and reliability.
| Service Category | Description |
|---|---|
| Blasting | Our corrosion protection team employs a variety of abrasive blasting techniques to prepare surfaces on industrial structures, tanks, vessels, and piping. We use advanced LEADS equipment to ensure thorough preparation and optimal adhesion of coatings. Garnet Blasting: Utilizes high-hardness garnet particles to effectively remove rust, scale, and old coatings. Grit Blasting: Employs angular grit particles to clean and texture surfaces, enhancing coating adhesion. Shot Blasting: Uses spherical steel shots to clean and strengthen metal surfaces. Wet Abrasive Blasting: Combines water with abrasives to minimize dust and clean delicate surfaces effectively. |
| Coatings | As an approved and certified coating applicator, LEADS collaborates with leading manufacturers and equipment producers to deliver optimal coating solutions. We ensure that each project benefits from the highest quality coatings and equipment. Selection of Optimal Coatings: We work with top coating manufacturers to select products that meet industry standards and are designed to endure the demanding conditions of the oil and gas sector. Utilization of Advanced Equipment: Our state-of-the-art application and inspection equipment ensures precision and reliability in every coating process. Quality Control: Rigorous testing and inspection throughout the coating application process guarantee that coatings meet performance and durability standards, ensuring long-lasting protection for assets in harsh environments. |
| Key Strengths | Details |
|---|---|
| Extensive Experience | Over 25 years of expertise in anti-corrosive and protective coatings across various industrial sectors. |
| Certified Professionals | Our team is internationally certified, ensuring adherence to high quality and safety standards. |
| Advanced Equipment | Use of cutting-edge technology for blasting and coating processes, ensuring efficiency and precision. |
| High-Quality Materials | Collaboration with top coating manufacturers to ensure the selection and application of the most suitable coatings for each project. |
| Comprehensive Quality Control | Rigorous testing and inspection to ensure coatings meet the highest performance and durability standards. |
For reliable and high-quality anti-corrosive and protective coating solutions, LEADS Petronet is your trusted partner. Contact us today to learn how our expertise and advanced technology can enhance the protection and longevity of your assets.
At LEADS Petronet, we specialize in the precise application of Heat Shrink Sleeves (HSS) for pipeline joints, offering critical protection against corrosion and ensuring the integrity of pipeline connections. Our methodical approach ensures that every step of the installation process meets the highest industry standards for durability and performance.
| Step | Description |
|---|---|
| 1. Environmental Condition Assessment | Assess environmental conditions to ensure suitability for installation. Relative humidity should not exceed 85%, and temperature must be above 5°C and at least 3°C above the ambient dew point. |
| 2. Surface Preparation | Prepare the pipeline surface by ensuring it is dry and free from contaminants such as oil, grease, or debris. |
| 3. Surface Abrasive Blasting | Perform abrasive blasting to achieve a surface profile corresponding to an SA 2.5 finish per ISO 8501-1. This ensures effective adhesion of the coating by creating a suitable surface texture. |
| 4. Surface Roughness and Cleanliness Verification | Measure surface roughness with a tape and gauge, ensuring it is between 50-100 microns. Check dust contamination levels using a dust contamination meter, ensuring it does not exceed quantity rating 2. |
| 5. Chloride Content Testing | Test the blasted surface for chloride content to ensure levels are ≤20 mg/m², using a chloride test kit or equivalent method. |
| 6. Epoxy Primer Application | Mix epoxy components (Part A: resin and Part B: hardener) according to manufacturer specifications. Apply the epoxy primer uniformly to the joint area to prepare it for the heat shrink sleeve. |
| 7. Primer Thickness Measurement | Measure the applied epoxy primer thickness with a DFT gauge, ensuring it is within the range of 200-300 microns (PE). |
| 8. Post-Heating Procedure | Conduct post-heating of the primed joint to enhance adhesion and cure the primer, following specified procedures. |
| 9. Heat Shrink Sleeve Application | Position the heat shrink sleeve around the joint, ensuring complete coverage. Apply adhesive as specified and check for proper alignment to ensure effective protection. |
| 10. Post-Heating and Air Removal | Use propane torches to uniformly heat the sleeve, causing it to shrink onto the joint. Employ a roller to remove any trapped air and ensure a uniform sleeve application. |
| 11. Integrity Testing | Perform visual inspections and a holiday test (spark test) to detect any defects or breaches in the heat shrink sleeve. Ensure the sleeve meets required standards and is free from faults. |
| 12. Peel Test | Conduct a peel test at least 24 hours after sleeve application to assess adhesive strength. Perform this test on one out of every 100 sleeves to measure the force required to peel a strip of coating from the pipeline surface. |
| 13. NOTE | Criteria for chloride content testing, thickness measurements, dust levels, and post-heating temperatures may vary based on company-specific specifications. The overall installation procedure remains consistent. |
| Benefit | Details |
|---|---|
| Expertise | Over 20 years of specialized experience in heat-shrinkable sleeve application. |
| Comprehensive Approach | Thorough installation process covering all critical aspects from preparation to final testing. |
| Quality Assurance | Adherence to stringent industry standards with detailed inspection processes to ensure high-quality results. |
| Advanced Technology | Utilization of state-of-the-art equipment and methods for reliable and effective sleeve application. |
| Global Standards | Compliance with international standards ensures consistent and dependable performance. |
At LEADS Petronet, we specialize in delivering high-performance coating and lining services for oil and gas storage tanks. With decades of industry experience, we protect storage tanks from corrosion, chemical exposure, and harsh environmental conditions, extending their service life and ensuring regulatory compliance. Our comprehensive approach ensures that every coating application is precise, durable, and tailored to the specific demands of your tanks and site conditions.
| Service | Description |
|---|---|
| 1. Surface Preparation | We prioritize thorough surface preparation to ensure optimal coating performance. |
| Cleaning & Decontamination | Surfaces are meticulously cleaned to remove oil, grease, rust, and other contaminants. This includes chemical cleaning, high-pressure water blasting, and grit blasting. |
| Surface Profiling | Abrasive blasting (SA 2.5 finish) is conducted to create the required surface profile for superior adhesion of the protective coatings. |
| 2. Coating Application | Our specialized coatings provide long-lasting protection against corrosion, chemicals, and environmental elements. |
| Anti-Corrosive Coatings | We apply high-performance anti-corrosive coatings that shield tanks from moisture, chemical exposure, and oxidation, preserving the integrity of the tank for years to come. |
| Chemical-Resistant Linings | For tanks that store aggressive chemicals, we apply advanced chemical-resistant linings to prevent degradation and ensure the safety of your assets. |
| High-Temperature Coatings | Our specialized coatings are formulated to withstand high-temperature environments, ensuring tank durability under thermal stress. |
| Custom Solutions | Every project is unique—our coatings are customized based on tank type, contents, and environmental factors, ensuring long-term performance. |
| 3. Quality Assurance & Testing | Rigorous quality assurance protocols are followed to guarantee coating effectiveness and durability. |
| Standards Compliance | Our tank coating services adhere to the highest industry standards, including ISO, NACE, and SSPC, ensuring compliance with regulatory requirements. |
| Testing & Inspections | We perform a series of testing, including Dry Film Thickness (DFT) measurements, holiday testing (spark testing), adhesion tests, and environmental checks, ensuring the coating integrity. |
| 4. Professional Application | Our experienced technicians use the latest application technologies and methods for superior results. |
| Skilled Technicians | Our certified coating applicators are highly trained in applying specialized coatings in both onshore and offshore environments, delivering precision on every project. |
| Advanced Equipment | We utilize state-of-the-art application equipment, such as airless spray systems and advanced monitoring tools, ensuring consistent and high-quality coating layers. |
| Benefit | Details |
|---|---|
| Industry Expertise | Over 25 years of experience in providing advanced tank coating and lining solutions for the oil and gas sector. |
| Custom Solutions | Tailored coating systems designed to meet your specific operational and environmental needs. |
| Quality Assurance | Comprehensive testing and compliance with international standards ensure the durability and reliability of our coatings. |
| Longevity & Protection | Our coatings significantly extend the service life of storage tanks by protecting them from corrosion, chemicals, and wear. |
Whether you’re safeguarding your tanks against corrosion, chemicals, or temperature extremes, LEADS Petronet offers high-quality, customized coating solutions. From surface preparation to final inspections, our experienced team ensures that your storage tanks are protected for the long term.
Contact us today to learn more about our Tank Coating & Lining Services and how we can support your project.
At LEADS Petronet, we specialize in providing comprehensive protective coating and repair solutions for concrete structures. Our services focus on enhancing durability, mitigating environmental impact, and restoring structural integrity for a range of applications, including infrastructure, industrial plants, and bridges. With years of industry experience, we deliver high-quality, long-lasting results tailored to the unique needs of each project.
| Service | Description |
|---|---|
| 1. Concrete Coating | Advanced protective coating solutions designed to shield concrete structures from environmental exposure, chemical damage, and wear, ensuring long-lasting durability and protection. |
| Protective Coatings | We apply high-performance coatings specifically formulated to guard concrete against moisture, aggressive chemicals, and physical abrasion, extending the lifespan of assets. |
| Waterproofing Systems | Our waterproofing coatings prevent water penetration and provide excellent protection for concrete surfaces, preserving the structural integrity of infrastructure exposed to the elements. |
| Custom Finishes | We offer a range of tailored finishes and textures, meeting both functional and aesthetic requirements. From smooth, polished finishes to textured surfaces, we customize to your needs. |
| 2. Concrete Repair | Our repair services are designed to restore the structural soundness and appearance of damaged concrete, preventing further deterioration and extending the useful life of assets. |
| Crack Repair | We employ advanced techniques to repair cracks and structural deficiencies, ensuring the restoration of concrete strength and the prevention of future issues caused by water infiltration. |
| Surface Restoration | For weathered or damaged surfaces, we provide resurfacing services that restore the original condition of the concrete, improving both its visual appeal and functional integrity. |
| Structural Reinforcement | Our structural repairs address severe damage by reinforcing critical areas, enhancing load-bearing capacity, and ensuring compliance with safety standards for long-term performance. |
| 3. Bridge Coating and Painting | Specialized services aimed at protecting bridges from corrosion, weathering, and heavy traffic, with a focus on both durability and visual enhancement through professional coatings. |
| Bridge Protective Coatings | We apply high-performance coatings designed to shield bridges from environmental stressors such as UV exposure, moisture, and corrosion, ensuring longevity and durability. |
| Bridge Painting | Our bridge painting services combine aesthetics with protective qualities, providing a durable, weather-resistant finish that enhances both the appearance and performance of the structure. |
At LEADS Petronet, we employ cutting-edge technologies and materials in every project. Our advanced coatings are developed to provide superior protection against the harshest environmental conditions, including chemical exposure, moisture, and physical impact. We tailor each solution to meet the specific needs of your infrastructure.
| Service Feature | Details |
|---|---|
| High-Performance Materials | Our coatings use top-grade materials, ensuring enhanced resistance to moisture, chemicals, and environmental wear. |
| Industry Standards Compliance | All of our processes meet the highest international standards, ensuring compliance with safety, performance, and durability. |
| Custom Solutions | We work closely with our clients to develop bespoke solutions that address their specific operational and environmental challenges. |
Our comprehensive concrete repair services focus on ensuring the long-term safety and functionality of your structures. From minor surface damage to major structural repairs, LEADS Petronet delivers fast, effective, and reliable solutions.
| Service Feature | Details |
|---|---|
| Crack Repair Solutions | We utilize high-strength bonding agents and injection techniques to fill cracks and restore the integrity of concrete. |
| Surface Restoration Services | Through specialized resurfacing, we renew and protect worn-out surfaces, improving the structural performance and appearance of the concrete. |
| Structural Reinforcement | For critical infrastructure, we offer reinforcement services to improve load-bearing capacity and meet safety standards. |
| Key Advantages | Details |
|---|---|
| Extensive Expertise | With years of experience, we understand the complexities of concrete coatings and repairs, delivering superior results. |
| Advanced Technologies | We use the latest materials and application techniques to provide long-lasting protection and restoration services. |
| Tailored Solutions | Every project is unique; our team works closely with you to develop customized solutions that meet your exact requirements. |
| Quality Assurance | We rigorously inspect and test all coating and repair applications to ensure compliance with industry standards and performance criteria. |
By choosing LEADS Petronet, you ensure that your concrete structures—whether industrial plants, bridges, or storage facilities—receive top-tier protection and repair services. Our focus on quality, durability, and precision ensures that your assets are safeguarded for the long term.
Contact us today to learn more about how we can support your next project with our expert concrete protective coating and repair solutions.
LEADS Petronet offers advanced Hydro Blasting services using Ultra High-Pressure Water Jetting (UHPWJ), a highly efficient and environmentally friendly surface preparation technique. Utilizing water pressures exceeding 2,200 bar, this method provides effective cleaning without the use of chemicals, ensuring safety and sustainability.
| Feature | Details |
|---|---|
| Pressure Range | Water pressure exceeding 2,200 bar (31,900 psi), delivered through high-speed rotating nozzles, ensures deep surface cleaning. |
| Environmentally Friendly | UHPWJ uses pure water without harmful chemicals, reducing environmental impact and promoting safe operations. |
| Dust-Free Operation | The process generates no dust or airborne contaminants, creating a cleaner, safer working environment for operators and surroundings. |
| Minimal Residue | UHPWJ leaves behind minimal residue, significantly reducing the time and effort needed for post-cleanup operations. |
Ultra High-Pressure Water Jetting can be employed for various industrial applications, offering versatility and high performance across numerous sectors.
| Application | Details |
|---|---|
| Surface Preparation | UHPWJ is ideal for preparing surfaces for coating, removing old paint, corrosion, and rust without damaging the base material. |
| Substrate Removal | This technique effectively removes coatings, contaminants, and almost any substrate from concrete, steel, and other surfaces. |
| Industrial Cleaning | UHPWJ cleans tanks, vessels, heat exchangers, and pipelines, ensuring thorough removal of fouling, deposits, and build-up. |
LEADS Petronet’s Hydro Blasting services offer several benefits that make it a preferred method for surface preparation and cleaning in industries such as oil and gas, petrochemical, marine, and infrastructure.
| Advantage | Details |
|---|---|
| Superior Cleaning Efficiency | High-pressure water jets clean surfaces more effectively than traditional methods, ensuring thorough removal of contaminants. |
| Chemical-Free | Since UHPWJ relies on pure water, it eliminates the need for chemicals, making it safe for both operators and the environment. |
| Cost-Efficient | Reduced downtime and minimal cleanup requirements translate to cost savings on labor and equipment. |
| Safe for Surfaces | UHPWJ can be controlled to avoid surface damage, making it ideal for delicate structures and sensitive environments. |
At LEADS Petronet, we are committed to providing cutting-edge, environmentally responsible cleaning and surface preparation solutions tailored to the needs of each client. Our experienced team ensures the highest safety standards and delivers results that enhance the performance and longevity of your assets.
| Key Benefits | Details |
|---|---|
| Experienced Operators | Our certified technicians are trained to handle complex UHPWJ projects, ensuring precision and efficiency. |
| Advanced Equipment | We use state-of-the-art, high-speed rotating nozzles and pressure equipment for the best results. |
| Custom Solutions | Every project is unique, and we tailor our UHPWJ services to meet your specific requirements and site conditions. |
| Environmental Commitment | Our eco-friendly approach to surface preparation supports sustainability and minimizes environmental impact. |
LEADS Petronet is your partner for high-performance, environmentally friendly surface preparation and cleaning services. Our Hydro Blasting – UHPWJ solutions ensure outstanding results while keeping your operations safe, cost-effective, and sustainable.
Get in touch with us to learn more about how our UHPWJ services can support your project needs!
